Environmentally Friendly Welding Solution 28K Ultrasonic Indium Coating Welding Technology
Description:
28K Ultrasonic Indium Coating Welding Technology, also known as ultrasonic target welding, Environmentally Friendly Welding Solution 28K Ultrasonic Indium Coating Welding Technology is a new target binding method. Its advantages have gradually been reflected in new semiconductor alloys, solar cells, fiber optic communication, atomic energy, aerospace technology, computers, televisions, and anti-corrosion fields. The most common method for ultrasonic target welding is indium coating, which provides an environmentally friendly welding solution without the use of flux, fundamentally avoiding various problems of conventional flux welding technology, and thus providing stable and reliable welding.
Parameters:
| Model | FSY-2808-PL |
| Name | 28Khz Ultrasonic Flat Indium Coating |
| Frequency | 28Khz |
| Power | 800w |
| Temperature Range | 150-400℃ |
| Working Amplitude | 3-20μm |
| Input Voltage | 220V±10%,50/60Hz, 4A |
| Vibrating Head Size | 50*10mm or Customized |
| Control Mode | Support I/O or 485 communication control, can be integrated with automation operations |
| Product Type | Flat Indium Coating | Inner Indium Coating | External Indium Coating |
| Power | 100-1000W | 500-2500W | 300-1500W |
| Frequency | 20,28,30KHz | 20KHz | 20KHZ |
| Temperature Range | 150-400℃ |
| Working Amplitude | 3-20μm | 3-15μm | 3-20μm |
| Input Voltage | 220V± 10%,50/60Hz,4A | 220V± 10%,50/60Hz,8A | 220V± 10%,50/60Hz,6A |
| Material of Horn | Titanium Alloy |
| Working Mode | Intermittent/ continuous working |
| Control Mode | Manual button or external control |
| Components | Ultrasonic generator, transducer, specialized amplitude lever, indium coated head, shell, etc |
| Ultrasonic Generator | Size | 180*120*360mm |
| Weight | 5kg |
| characteristic | Fully digital frequency tracking system, temperature automatic adjustment system, capable of working 24 hours a day |
| Size of Horn | Φ16T-hat Circular Horn,,50*10mm Square Horn | 50*30mm(Radian fitting tube inner diameter) | 80*20mm(Radian fitting tube external diameter) |
| Treatment Materials | ITO glass, aluminum, molybdenum, copper, indium, etc |
| Application | Flat, inner hole, outer circle, etc |
Future Development :
1. Process optimization and automation: With the advancement of technology, the ultrasonic indium coating process is developing towards a more intelligent and automated direction. By optimizing ultrasonic parameters and coating processes, production efficiency and coating quality can be further improved.
2. Application of new materials: In addition to the conventional indium layer, researchers are exploring the use of other metal or alloy materials, such as copper, nickel, etc., in the ultrasonic coating process to achieve better functional performance.
3. Fine coating at micro and nano scales: By finely controlling ultrasonic vibration parameters, ultrafine coating deposition at the micrometer or even nanometer level can be achieved, which is used in fields such as electronic devices and MEMS.
4. Coating of complex components: For complex shaped components, researchers are developing multi-point ultrasonic vibration heads to achieve uniform coating on complex surfaces.
5. Online monitoring and feedback control: Combined with advanced sensing technology, real-time monitoring and feedback control of the coating process can be achieved, further improving the stability of coating quality.
Overall, ultrasonic indium coating technology is developing towards greater intelligence, refinement, and flexibility, and will have wider applications in fields such as electronics, automobiles, and aviation in the future. Of course, further technological innovation and process optimization are still needed to achieve greater breakthroughs
Environmentally Friendly Welding Solution 28K Ultrasonic Indium Coating Welding Technology
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